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High quality wear-resistant polycrystalline diamond tool blade and CBN insert

Short Description:

Tool material: CBN tungsten steel,diamond

Applicable machine: CBN inserts are widely used for machining hard and abrasive materials, such as hardened steel, cast iron, superalloys, and ceramics.  CBN inserts can be applied to various types of machine tools, such as lathes, milling machines, boring machines, and grinding machines.


Product Detail

VNGA

WNGA

TNGA

SNGA

CNGA

Product Tags

Product advantages

Many kinds of welding, according to the customer's processing conditions, choose the overall CBN blade, with support welding, through welding

CBN inserts have high thermal conductivity and high stability, enabling them to maintain their properties at temperatures up to 1400°C, where diamonds decompose above 800°C. CBN inserts are suitable for high speed cutting and machining of high nickel and chromium cast iron, automotive brake discs, brake drums, cast iron hubs, cast iron rolls, rollers and pumps, etc. CBN inserts can improve surface quality and accuracy, extend tool life and reduce machining costs.

Product advantages

The microhardness of CBN single crystal is HV8000 ~ 9000, and the hardness of PCBN composite sheet is generally HV3000 ~ 5000. Therefore, it has higher wear resistance than hard alloy and ceramics when processing high hardness materials, and can reduce the size deviation in parts processing. It is especially suitable for equipment with high degree of automation, and can reduce the auxiliary

Processing case

Brand: OPT205

Model: WNMA080408-6

Material: HT250

Method: Dry cutting

Parameter: n=2300rpm

Vc max=800m/min

Fn=0.2-0.35mm/rev

ap=1-1.5mm

Life: OPT  900 pieces/edge

A company   750 pieces/edge

CBN tools are suitable for high-speed cutting and machining of high nickel and chromium cast iron, automotive brake discs, brake drums, cast iron hubs. Bearing and other high hardness difficult to process materials, with good life and finish, can greatly improve the cutting efficiency

According to customer's processing conditions, you can choose different candling methods


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  • Insert shape Type Grade
    d s d1 R OPT850 OPT005 OPT010 OPT302
     High quality wear-resistant polycrystalline diamond tool blade and CBN insert-02 (5) VNGA160402 9.525 4.76 3.81 0.2
    VNGA160404 9.525 4.76 3.81 0.4
    VNGA160408 9.525 4.76 3.81 0.8
    VNGA160412 9.525 4.76 3.81 1.2
    VNGA220408 12.7 4.76 5.16 0.8
    VNGA220412 12.7 4.76 3.81 1.2
    VNGA160404-2 9.525 4.76 5.16 0.4
    VNGA160408-2 9.525 4.76 5.16 0.8

     

     

    Insert shape Type Dimension(mm) Grade
    L ¢I.C S ¢d r OPT850 OPT005 OPT010 OPT302
     High quality wear-resistant polycrystalline diamond tool blade and CBN insert-03 WNGA06T304 6.5 9.525 3.97 3.81 0.4
    WNGA080408 8.69 12.7 4.76 5.16 0.8
    WNGA080412 8.69 12.7 4.76 5.16 1.2
    Insert shape Type Grade
    d s d1 R OPT850 OPT005 OPT010 OPT302
     High quality wear-resistant polycrystalline diamond tool blade and CBN insert-03 (2) TNGA160402 9.525 4.76 3.81 0.2
    TNGA160404 9.525 4.76 3.81 0.4
    TNGA160408 9.525 4.76 3.81 0.8
    TNGA160412 9.525 4.76 3.81 1.2
    TNGA160416 9.525 4.76 3.81 1.6
    TNGA220404 12.7 4.76 5.16 0.4
    TNGA220408 12.7 4.76 5.16 0.8
    TNGA220412 12.7 4.76 5.16 1.2
    Insert shape Type Grade
    d s d1 R OPT850 OPT005 OPT010 OPT302
     High quality wear-resistant polycrystalline diamond tool blade and CBN insert-03 (3) SNGA090304 9.525 3.18 3.81 0.4
    SNGA090308 9.525 3.18 3.81 0.8
    SNGA120404 12.7 4.76 5.16 0.4
    SNGA120408 12.7 4.76 5.16 0.8
    SNGA120412 12.7 4.76 5.16 1.2
    Insert shape Type Grade
    d s d1 R OPT850 OPT005 OPT010 OPT302
     High quality wear-resistant polycrystalline diamond tool blade and CBN insert-03 (4) CNGA09T302 9.525 3.97 3.81 0.2
    CNGA09T304 9.525 3.97 3.81 0.4
    CNGA09T308 9.525 3.97 3.81 0.8
    CNGA09T312 9.525 3.97 3.81 1.2
    CNGA120402 12.7 4.76 5.16 0.2
    CNGA120404 12.7 4.76 5.16 0.4
    CNGA120408 12.7 4.76 5.16 0.8
    CNGA120412 12.7 4.76 5.16 1.2
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